Modern Light Bulb Packaging Solution Results in Annual Savings of Over $500,000

Project Background

A light bulb packaging company reached out to Mozaik to help evolve their traditional foam three-piece insert and corrugated box into a design that would minimize breakage.

Services & Solutions

Mozaik created a ChamberPak one-piece inflatable insert and reduced the size of the box. ChamberPak comes flat in a box of 2,500 each versus bulk foam packaged in sets of 50, greatly reducing the space needed for the materials.

Outcome & Results

In addition to eliminating product breakage, Mozaik’s fresh approach added space in the customer’s warehouse for their products and also resulted in:

  • Annual savings of over $500,000
  • 40% reduction in packaging costs for one product line

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